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My New Homemade DIY Server Rack

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My New Homemade DIY Server Rack



**Yes, I am well aware of my “umm” crutch when I monologue. Comments about it will be deleted and blocked from my channel.**

I recently picked up two new rack-mount servers (Dell PowerEdge 2950-III, 2x Quad Core E5450 @ 3.0GHz, 32GB RAM, 2x 146GB 15K SAS, PERC-6i, DRAC5), and I needed a home for them. I already had a 2 post 44U rack that I had got for free, but it would need to be cut to fit into the space I had in order to accommodate the servers. So I figured since I had to cut it anyway, I might as well do it right and make a 4 poster out of it. I was going to insert a picture of what the original rack looked like (it was a hot mess), but as a network tech I decided it would be pretty embarrassing. But anyways, for me to buy a rack this size would have cost me several hundred bucks. To build it cost me about $20 in lumber, $5 for a pound of screws, and $8 for the casters. As I said the original rack I got free, but you can buy a set of 20U rack rails for about $50 on ebay.

I cut the posts between the 22 and 23U, and then trimmed the bottom ends so they were the same length (the bottoms were longer after the cut since they had to also accommodate the base). I did this with a metal cutting blade in my chopsaw.

*** A word of warning – if you cut aluminum with a power saw, make sure there is NO LOOSE RUST ANYWHERE THE DUST IS THROWN – this includes if you have a dust collection system! Aluminum dust + iron rust = THERMITE! Once mixed it can be ignited by sparks, and once it starts burning there is no stopping it – and it will burn through basically anything. So just be careful!

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I bought some 2×4’s and cut them up to the correct lengths to build my frame, then put it all together with star-head deck screws (Just Say NO to stripped out Philips screws!!). All screw holes were pre-drilled and countersunk to prevent the wood from splitting. There are four 1 1/2″ casters on the bottom, so it rolls around nicely. I used two swivel and two fixed, but in retrospect I should’ve just used all swivels. Once it was all assembled, I just screwed the rack pieces in place and loaded up all my gear!

If you are going to build a rack like this, MEASURE TWICE AND CUT ONCE! Make sure you freshen the milled ends, BEFORE you measure, make sure you mark your measurements accurately, and make sure you take the blade kerf width into account and cut in the right place. You don’t want to get it all together and then find out it’s crooked or your gear doesn’t fit between the rack rails.

The gear is all explained in the video. I hope you enjoy! .

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28 Comments

28 Comments

  1. @theReloadist

    October 8, 2024 at 11:51 am

    Why do you run the two Cisco and do not seperate networks via VLANs on the 3COM?

  2. @llothar68

    October 8, 2024 at 11:51 am

    Makes no sense to me. If i build something wooden i wouldn't go with the complicated 19" hole system just add a few wooden boards and put the stuff on it (At least as long as it is almost empty like your rack).

  3. @DitIsJo

    October 8, 2024 at 11:51 am

    Nice server rack i like self made stuf

  4. @RadiantWavesHub

    October 8, 2024 at 11:51 am

    thank you. Nice video.

  5. @dandy2157

    October 8, 2024 at 11:51 am

    What do you use your servers for? I want a server but I'm not sure what i could do with it

  6. @ailthescamp6187

    October 8, 2024 at 11:51 am

    Can you build a small server

  7. @vladimereputin1747

    October 8, 2024 at 11:51 am

    One question, why the hell did he make the side panels outta wood!?

  8. @alvinjones6856

    October 8, 2024 at 11:51 am

    Nice but you should prettify the wood with fretwork and cool carvings…. 😉

  9. @LaserMasterLevi

    October 8, 2024 at 11:51 am

    You know, if you wouldn't have put in the comments that you have the "umm" crutch, I probably wouldn't even noticed. I do it myself all the time, no worries mate!

  10. @frangoche6848

    October 8, 2024 at 11:51 am

    i like this, because you doing your best attemp man.

  11. @greenlordd

    October 8, 2024 at 11:51 am

    Can't you just adjust the fan speed in the bios ??

  12. @ColtAshley

    October 8, 2024 at 11:51 am

    Would definitely like to know more about the Lightweight os

  13. @avibank

    October 8, 2024 at 11:51 am

    Is the EMS/police scanner setup for fun or what? Good work btw.

  14. @raheelhameed1

    October 8, 2024 at 11:51 am

    Thanks for sharing! I really like your wooden rack.

  15. @johnconnor7978

    October 8, 2024 at 11:51 am

    Cable management is weak with this one.

  16. @halfglassfull

    October 8, 2024 at 11:51 am

    on my home LAN, I am running 12 IP poe cameras plus wired and wireless devices for the family. I am just getting into Plex media and trying to tune my network but noticed alot of lag when trying to watch OTA through PLex, I figured I need to separate out my cameras at least to improve performance so wanted to learn more about VLANs, servers and DIY rack setups. Learned a lot from this video, would love to see how it all looks now (3 years on)…:-).

  17. @lukewyn-harris5628

    October 8, 2024 at 11:51 am

    You know when you were ranting around the 5 min mark about Poe injectors the switch uses the same principles and is just as likely to burn out cables, unless u have a really bad poe injector😛

  18. @revadan

    October 8, 2024 at 11:51 am

    scanner!

  19. @lpseem3770

    October 8, 2024 at 11:51 am

    That is super cool. I have one 2U unit that just sits on pieces of wooden mosaic and I want to change that. Wooden rack is a nice option for some serwers and switches.

  20. @TrollingAround

    October 8, 2024 at 11:51 am

    PE2950 – I cut the red wire on the fans and soldered inline 22 Ohm (2 watt) resistor – So much quieter!

  21. @israw

    October 8, 2024 at 11:51 am

    What is the model # of the watchguard firebox you are using?

  22. @openaspace

    October 8, 2024 at 11:51 am

    You have some fire suppression system?

  23. @The_Joker_

    October 8, 2024 at 11:51 am

    1,000,000,000,000 hours of multimedia entertainment
    30,000 hours to live 😧🚨😳

  24. @mrdeadlyprestige3321

    October 8, 2024 at 11:51 am

    This looks like a arcade machine

  25. @PoeLemic

    October 8, 2024 at 11:51 am

    I watched your video, and I am thankful you communicated such good knowledge. I plan to do a "Ghetto" DYI rack. Mine is not going to be in a YT video, so I can just make it look however way I want. I just care about functionality and ability to store all computers in one particular place. And, also, thank you for sharing about different cheaper options for switches and firewalls. Yes, I'm on a budget. I'm a student, so I'd like to learn lots of this stuff. So, all of your ideas are fabulous.

    And, one more thing — I wish you'd make more videos and keep uploading content. Your ideas & viewpoints can really shape many others — if you just get your Subscribers up. You'll never be LinusTechTips (of course), but you can be like ByteMyBits or the others. I watch BMB lots too. He's awesome & very good channel.

    Okay thanks for sharing with all of us.

  26. @skynetcybersystem3tech

    October 8, 2024 at 11:51 am

    super.

  27. @dannyfinance

    October 8, 2024 at 11:51 am

    You have a nice setup there. Thank you for sharing this video. Have a great day. 😊

  28. @mariesminutes

    October 8, 2024 at 11:51 am

    LOL @ "Unless you really like white noise" 😀 Love your commentary, great video!

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