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Unexpected Upcycling: building a new server from an OLD server! IBM System X3400

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Unexpected Upcycling: building a new server from an OLD server! IBM System X3400



I wanted to build a tower server with lots of hot-swap SAS disk bays, but case options are few and far between. However, with some creativity and hackery, one can retrofit ATX parts into semi-proprietary IBM System X (now known as Lenovo ThinkSystem/ThinkServer) Tower Servers. These machines are cheap (i bought mine for 60GBP incl. shipping) and spacious, and are therefore well suited for customization and modernization. The generous number of 3×5.25″ bays and 8x hot-swappable 3.5″ SAS/SATA bays on this machine was particularly attractive to me.

This video demonstrates the conversion of an IBM System X3400 to allow the use of standard modern components – an ATX PSU and motherboard – as well as modifying the electric wiring for the proprietary SAS backplane as well as the front USB and power button/led panels. This conversion is an excellent option for those looking to build a custom NAS.

Thanks to @victorbart for your x3400 teardown video – the details provided there allowed me to look at the case and parts in great detail, giving me confidence that my project had at least some chance of success 🙂

Thanks to Grant Emsley at www.emsley.ca for providing the SAS backplane pinout – without having it in advance I might not have opted in to modify this specific machine.

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Some of the tools used in this video:
* Dremel 4250 Rotary Tool Kit (https://www.amazon.co.uk/dp/B0949FBVRR/?&tag=trp0b-21)
* Cheap and good tweezer set (https://www.amazon.co.uk/gp/product/B07N2QGS75/?&tag=trp0b-21)
* UNI-T UT139C Digital Multimeter (https://www.amazon.co.uk/dp/B08FCD7R9P/?&tag=trp0b-21)
* Wiha Plier Set (https://www.amazon.co.uk/dp/B001J71KC0/?&tag=trp0b-21) .

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25 Comments

25 Comments

  1. @furionn

    October 12, 2024 at 12:43 pm

    Still rocking an X3400 M3 back in the office – it used to be one of our production server, nowadays its just acting as a Veeam repository. I give it a good dust off every year or so, runs like a charm! IBM knew how to make x86 servers… Great video btw!

  2. @netautorisationnetautorisa545

    October 12, 2024 at 12:43 pm

    !!

  3. @InsaiyanTech

    October 12, 2024 at 12:43 pm

    This was seriously a fun video to watch

  4. @talos86

    October 12, 2024 at 12:43 pm

    Nice build! The PSU and the PCI slot modification was unnecessary. You shouldve use an SFX powersupply instead of the reguar ATX. With that you only needed to make a bracket for the SFX psu and you could secure it to the modular IBM PSUs place. For the PCI slot you could use a simple PCIe 16x riser and you only need to make 2 standoffs for the riser card.

  5. @LudiJR

    October 12, 2024 at 12:43 pm

    I had a similar Xeon as my daily for some time in my teenage years. Had a 775 system laying around and I thought I could put it to good use. Went on local second hand site found a 771 Xeon modified it and the board for it to work. Had no problems with it at all… Only weird thing was every time I pressed the power button the lights would flicker for a sec.

  6. @JuanGonzalez-hv6vs

    October 12, 2024 at 12:43 pm

    It was very entertaining, but I would not dare to do some of that splicing and joining myself. 1. I am not very skillful with that stuff, and 2. I need to know precisely what wires I am splicing and joining together. Overall, excellent video.

  7. @soldiersvejk2053

    October 12, 2024 at 12:43 pm

    Very impressive handcraft. Thanks!

  8. @soldiersvejk2053

    October 12, 2024 at 12:43 pm

    E5420? That can be modified and used on a LGA775 platform.

  9. @MickeyMishra

    October 12, 2024 at 12:43 pm

    Now this is a cool build! I plan to do something like this in the future with a Dell 2600/2500 case I have. No reason to use the Hardware as the CPU/ Mobo is VERY OLD. But the case is perfect for Multiple GPU cards and already has the provisions for forced air cooling of GPUS for A.I. workloads.

  10. @TootNuggetEdits

    October 12, 2024 at 12:43 pm

    What the dog doin?!

  11. @mabuchild

    October 12, 2024 at 12:43 pm

    现在把电子产品造得太多,淘汰太快了.有些还没有欣赏就被岁月掩埋了.

  12. @Lgmorrone

    October 12, 2024 at 12:43 pm

    very good project, congratulations mate! very inspirational video. I want to ask, why if you put warm hardware? it possible to cool ? or have to make modifications and ruin the original case? maybe cooler with liquid, you have a lot space inside.

  13. @FennecTECH

    October 12, 2024 at 12:43 pm

    So is this what we need to fit those 5090 graphics cards?

  14. @FennecTECH

    October 12, 2024 at 12:43 pm

    Should have used color coded spade connectors

  15. @danthompsett2894

    October 12, 2024 at 12:43 pm

    Good Job, shame the motherboard isnt a proper server board like a dual amd epyc mobo or similiar, but great work with reusing the sas backplanes, and modifying the power button and usb connectors.

  16. @dagamore

    October 12, 2024 at 12:43 pm

    nice build I put the serial number of the disk on the trays to make finding them faster, for when/if one fails normally the log shows it by /dev/id and sn. Still glad to see another old case not just go to the landfill.

  17. @Nokia17Rocks

    October 12, 2024 at 12:43 pm

    I have the IBM x3500 (Original one I suppose) but… Minimum details… The one that I have doesn't have the power supply! This video bring me a great idea!

  18. @evgenipresman8143

    October 12, 2024 at 12:43 pm

    yes yes I have the same case, it now contains am5 + rx5700 nitro+. your build is better than mine

  19. @necktwister666

    October 12, 2024 at 12:43 pm

    thanks algo giving me shit I like to watch

  20. @pollo_809

    October 12, 2024 at 12:43 pm

    This game me an idea for a project with a dell poweredge 1900 i have, and some aliexpress items i got, this looks so cool. i just wonder if i would be able to use the fans on the server, with all the perforations the case has i know it could make some real good use to have all those fans. i plan to pair the case and electronics with a dual cpu motherboard and 2 xeons e5 2670v3's. i wish more people could replicate this project and upload it so it could have a more solid understanding on how to go about it.

  21. @leangxd

    October 12, 2024 at 12:43 pm

    very cool server, love repurposing old teck as well)))

  22. @ianbrisland1982

    October 12, 2024 at 12:43 pm

    love this so much!! the old cases look supreme!!

  23. @Hayyan-bk1iy

    October 12, 2024 at 12:43 pm

    I migrated whole IBM AS 400 to IBMi Power 7 from sys and non sys tape media but still I am jobless, finding a remote job. I want to make a home for my kids. Just that dream.

  24. @cyberjack

    October 12, 2024 at 12:43 pm

    nice job .. i did a slimier thing with a ML250 server (video was made in 2017 ) https://www.youtube.com/watch?v=3JdZM8WEBEg

  25. @kurtwilliams7771

    October 12, 2024 at 12:43 pm

    I worked on those in the film industry back in the day, the Thinkstations and the HP Z 8×0 series boxes. I have a few HP Z8x0 machines sitting around in the garage and I thought about converting those for modern use since I love the cooling design, shrouds, and all the hot-swappable fans, and drive bays. Everything toolless. I look at modern pc cases and just sigh at how dated everything is, screws everywhere. One big issue with adapting say a Z840 would be getting a different power supply since the shape is really long and thin so it would require some modifications which would impact a bunch of items. Possible big undertaking.

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Servers computers

Dell Refurbished 10 Series Servers Specs | Powerful Refurb Servers for All Businesses | Great Deals

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Dell Refurbished 10 Series Servers Specs | Powerful Refurb Servers for All Businesses | Great Deals



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Ask Price| Dell PowerEdge 2900 Tower Server | Refurbprice

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Ask Price| Dell PowerEdge 2900 Tower Server | Refurbprice



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Dell 1950 Rack Server. A quick look | DrRunCMD

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Dell 1950 Rack Server. A quick look | DrRunCMD



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✅ Best Server for Small Business 2024 [ SBE Buyer's Guide ]

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✅ Best Server for Small Business 2024  [ SBE Buyer's Guide ]



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9u network cabinet server rack data cabinet

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9u network cabinet server rack data cabinet



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