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The Hazards Of Charging USB-C Equipped Cells In-Situ

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Can you charge those Li-ion based cells with USB-C charging ports without taking them out of the device? While this would seem to be answered with an unequivocal ‘yes’, recently [Colin] found out that this could easily have destroyed the device they were to be installed in.

After being tasked with finding a better way to keep the electronics of some exercise bikes powered than simply swapping the C cells all the time, [Colin] was led to consider using these Li-ion cells in such a manner. Fortunately, rather than just sticking the whole thing together and calling it a day, he decided to take some measurements to satisfy some burning safety questions.

As it turns out, at least the cells that he tested – with a twin USB-C connector on a single USB-A – have all the negative terminals and USB-C grounds connected. Since the cells are installed in a typical series configuration in the device, this would have made for an interesting outcome. Although you can of course use separate USB-C leads and chargers per cell, it’s still somewhat disconcerting to run it without any kind of electrical isolation.

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In this regard the suggestion by some commentators to use NiMHs and trickle-charge these in-situ similar to those garden PV lights might be one of the least crazy solutions.

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