The Wearside firm described “relentlessly tough competition” in new accounts
Bosses at print and packaging business Encore Group have described a “challenging but eventful year” in new accounts which show a dip in revenue and profits.
The maker of envelopes and packaging for the food, medical and wider retail sectors said it had managed to hang on to the majority of work despite “aggressive” competition and the inability to pass increased overheads on to customers. Newly published accounts for the Washington-based group, covering the year to November 30, 2025, also talk of substantial investment in the business, including the acquisition of a former rival based in the North West.
The documents reveal that deal in June 2025 has given 300-strong Encore bigger market share and strengthened its offer in the stationery envelopes space. Several of Blackburn-based Heritage’s production lines were added to Encore’s Wearside factory to boost capacity.
Further investment went into a 10,000 pallet bay automated warehouse system at the group’s Stephenson Road warehousing site in Peterlee. That location is being used as central hub for the firm’s stationery work.
Encore’s packaging business managed to increase output volume and turnover in 2025, with sales increasing by 1% to £14.3m but overall, turnover fell from £51.2m to £47.2m as operation profit fell from £5.3m to £3.5m. Meanwhile, gross margin reported as a proportion of turnover fell by just under 2% to 23.5% as directors said the loss of margin “perfectly demonstrates the difficult market conditions, in which the group (and most likely all of our competitors) had to sacrifice some gross margin to retain work”.
The group hopes to become a net zero company by 2045 but says that aim has become more challenging with a perceived downgrading of environmental improvements in some parts of society. It said price is the overriding driver of contracts, with “very little” work award on environmental grounds.
Financial director Gary Joyce wrote in the accounts: “The financial year 2025 proved to be a challenging but eventful year for the Encore Group, during which the company faced relentlessly tough competition in both of its main markets. Once again, the group faced the usual aggressive pricing from competitors in both the envelopes and packaging markets that the company operates in.
“However, the company was able to compete to retain a large majority of the volume of work from the prior year. Turnover did contract though, by almost 8% year on year for the second year running. Similarly to 2024, the packaging business did manage to increase output volume and turnover in 2025, sales increasing by 1% to £14.3m.”
Encore says it operates one of Europe’s most modern factories. Having been set up in 1983, the group now produces roughly 2.5bn envelopes a year and produces a range of packaging products for ecommerce, medical and healthcare, food and retail industry customers.
Encore said trading had continued to be challenging in recent months but that it had maintained strong order books for both envelopes and packaging. It said record levels of investment in the last five years had helped it achieve growth.



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